Recently, Xi'an Huode Image Technology Co., Ltd. andclientAchieve in-depth cooperation30 setsCarbon fiber pultruded sheet appearance inspection systemprojectSoonImplementation. This large-scale, batch equipment collaboration is...clientThey highly recognized Xi'an Huode's machine vision inspection technology, equipment stability, and on-the-ground service capabilities. Relying on its fully independently developed core technologies, Xi'an Huode replaces traditional manual quality inspection with intelligent inspection solutions, precisely addressing the pain points in carbon fiber pultruded sheet production quality inspection. This injects core momentum into improving the quality, reducing costs, and increasing efficiency of customers' production lines, and sets a benchmark for intelligent manufacturing of wind power carbon fiber materials.

As the core substrate of wind turbine blades, carbon fiber pultruded sheets are formed using an integrated pultrusion process involving impregnation, extrusion, curing, and cutting. The precision and surface quality of these products directly determine the operational safety and service life of wind power equipment. However, in actual production, the surface of the release fabric is prone to various defects such as foreign matter adhesion, white streaks, bubbles, and fabric edge misalignment. Currently, most companies in the industry still use manual sampling inspection. Affected by factors such as visual fatigue, subjective judgment differences, and fluctuations in work conditions, the rate of missed and false inspections remains high. This not only wastes raw materials and reduces production efficiency but also frequently leads to after-sales problems, hindering the development of large-scale, high-quality production. Machine vision intelligent inspection replacing manual labor has become an inevitable trend in the industry.

Xi'an Huode's independently developed carbon fiber pultruded sheet appearance inspection system is an intelligent quality inspection solution customized for pultruded sheet production scenarios.systemBased on machine vision,Leveraging AI deep learning and high-precision optical imaging core technologies, we have developed a fully automated, all-weather, high-precision online inspection solution that is perfectly compatible with [other technologies].Pultruded sheetsProduction line operation requirements, industry-leading core technologies and functional advantages 

In terms of optical imaging, the device is equipped with a 10-megapixel high frame rate industrial camera, paired with a customized dual-sided multi-angle...The LED light source solution, combined with a dedicated optical design adapted to the release cloth material and structured light imaging technology, can capture minute defects in the board during production, achieving full coverage inspection of both the front and back of the board. At the same time, it can accurately calculate the distance from the release cloth to the edge, solving the problems of traditional inspection methods that are difficult to see, measure accurately, and inspect completely.

existDefective IntelligenceIn terms of identification, the system is equipped with a deep learning algorithm model trained on a massive number of industry defect samples. It can intelligently distinguish between valid defects and production interference noise, accurately identify various defect types such as stains, foreign objects, bubbles, and streaks, and automatically locate the defect location, greatly reducing the probability of false alarms and missed alarms, and ensuring the accuracy and stability of the detection data.

In terms of operational efficiency, the system relies on a high-performance industrial control platform, supports real-time dual-view video display, and simultaneously completes front and back inspection of the board material, adapting to...Pultruded sheetsThe production line operates continuously. The entire inspection process is automated; the detection of defects immediately triggers an audible and visual alarm, prompting manual review and handling. Simultaneously, the equipment automatically stores comprehensive inspection data, generating visualized reports to provide precise data support for product quality traceability and iterative optimization of production processes.

This timeThe successful implementation of 30 sets of equipment has brought comprehensive and substantial value upgrades to our partners. Internally, it completely eliminates the limitations of manual quality inspection, enabling real-time non-destructive testing throughout the entire production process. This significantly improves product yield, effectively reduces raw material losses, labor costs, and after-sales compensation risks, solidifying the cost and quality advantages of enterprise production and operation. Externally, against the backdrop of rapid development in the global wind power industry and continuously rising quality thresholds in the international market, the standardized and digitalized intelligent testing system helps clients' products strictly meet overseas high-end wind power material access standards and export compliance requirements. This ensures stable and controllable product quality, traceable quality inspection data, and quantifiable production standards, completely overcoming the reputational shortcomings caused by the extensive quality inspection methods of traditional manufacturing. Stable and consistent high-quality products can significantly enhance the core competitiveness of enterprises in international bidding and overseas supply chain selection, helping clients break through overseas market barriers, expand their global business footprint, and establish an international brand image for domestically produced carbon fiber materials.

Looking at the entire carbon fiber pultruded sheet industry, Xi'an Huode Intelligent Testing Solutions...Machine visionTesting replaces manual experience-based judgment, promoting the standardization and intelligent upgrading of the quality inspection process for carbon fiber wind power materials. It provides a mature and replicable solution for the industry's intelligent manufacturing transformation and quality system upgrade, and continuously contributes to the high-quality development of the high-end carbon fiber materials industry.